Tag Archives: cnc shaft

China OEM Shenzhen Mass Production CNC Machined Custom Manufacturing Polishing Stainless Steel Alloy Machine Shaft Coupling for Automotive/Aumobile/Motorcycle/Ship/Boat/M dc coupling

Product Description

HangZhou Mass production CNC machined Custom manufacturing polishing stainless steel alloy machine shaft coupling for automotive/aumobile/motorcycle/ship/boat/machines
 

Click here and specify your inquiry, contact us to get an online quote now!

How to get a quote?

 

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

 

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts

Examples projects

 

What we can offer

 

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
 

 

 

3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
 

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

 

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
 

 

Customer’s comment

 

 

 

 

 

 

 

 

 

 

 

 

Want to know more about us? Email us now!

 

 

 

After-sales Service: Email Us Anytime If Any Problems
Warranty: Email Us Anytime If Any Requirements
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, Custom Metal Parts & Free Sample Offered
Customized: Customized
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

Programming With Couplings

A coupling is a mechanical device that connects two shafts together and transmits power. Its purpose is to join rotating equipment and allows some degree of end-movement or misalignment. There are many different types of couplings. It’s important to choose the right one for your application.

Mechanical connection between two shafts

There are many ways to achieve mechanical connection between two shafts, including the use of a coupling. One common type is the beam coupling, which is also known as a helical coupling. It is used for transmission of torque between two shafts. This type of connection accommodates axial, parallel and angular misalignments.
The hubs and shafts of a worm gear are connected together by a coupling. This mechanical connection allows one shaft to turn another without causing a mechanical failure. This type of coupling is made from sliding or rubbing parts to transfer torque. However, the coupling is not designed to withstand jerks, so it isn’t suitable for high-speed applications.
The use of a coupling is common in machinery and equipment. It helps transmit power from one drive shaft to the other, while adding mechanical flexibility. It is also useful for reducing the impact and vibration caused by misalignment. It also protects the drive shaft components from wear and tear.
A double-hook coupling can be used to provide a uniform angular velocity at the driven shaft. Another example is a double-jointed coupling. A double-jointed coupling can be used to connect shafts that are not directly intersecting. The double-jointed yoke can be used for the same purpose.
A shaft coupling is a device that maintains a strong mechanical connection between two shafts. It transfers motion from one shaft to another, at all loads and misalignments. Unlike a conventional linkage, a shaft coupling isn’t designed to allow relative motion between the two shafts. Couplings often serve several purposes in a machine, but their primary use is torque and power transmission.

Functions that control the flow of another function

One of the simplest programming constructs is a function that controls the flow of another function. A function can take an argument and return a different value, but it must be ready to return before it can pass that value to another function. To do this, you can use the goto statement and the if statement. Another way to control flow is to use a conditional statement.
gearbox

Criteria for selecting a coupling

There are several important factors to consider when choosing the right coupling. One of the most important factors is coupling stiffness, which depends on the material used and the shape. The stiffness of a coupling determines its ability to resist elastic deformation. A stiff coupling is desirable for certain types of applications, but it’s undesirable for others. Stiffness can reduce the performance of a system if there’s too much inertia. To avoid this, ensure that the coupling you choose is within the recommended limits.
The size of a coupling is also important. Different coupling types can accommodate different shaft sizes and shapes. Some couplings have special features, such as braking and shear pin protection. When choosing a coupling, you should also consider the type of driven equipment. If you need to connect a high-torque motor, for example, you’ll want to choose a gear coupling. Likewise, a high-speed machine may require a disc coupling.
Another factor to consider when selecting a coupling is the torque rating. Despite its importance, it’s often underestimated. The torque rating is defined as the torque of the coupling divided by its OD. In some cases, torque may fluctuate during a cycle, requiring a coupling with a higher torque rating.
Torsionally flexible couplings are also important to consider. Their design should be able to withstand the torque required during operation, as well as the required speed. The coupling should also have a high degree of torsional stiffness, as well as damping. Furthermore, a damping coupling can reduce the energy wasted through vibration.
The sizing of a coupling is also determined by the torque. Many engineers use torque to select the correct coupling size, but they also take into consideration torsional flexibility and torsional stiffness. For example, a shaft may be able to handle large torque without damaging the coupling, while a disk may be unable to handle large amounts of torque.
Besides torque, another important consideration in coupling selection is the cost. While a coupling may be cheaper, it may be less reliable or easier to maintain. Couplings that are difficult to service may not last as long. They may also require frequent maintenance. If that’s the case, consider purchasing a coupling with a low service factor.
There are many different types of couplings. Some require additional lubrication throughout their lifetime, while others are 100% lubrication-free. An example of a 100% lubrication-free coupling is the RBI flexible coupling from CZPT. This type of coupling can significantly reduce your total cost of ownership.
In addition to the above-mentioned benefits, elastomeric couplings are low-cost and need little maintenance. While they are often cheaper than metallic couplings, they also have excellent shock absorption and vibration dampening properties. However, they are susceptible to high temperatures. Also, they are difficult to balance as an assembly, and have limited overload torque capacity.
China OEM Shenzhen Mass Production CNC Machined Custom Manufacturing Polishing Stainless Steel Alloy Machine Shaft Coupling for Automotive/Aumobile/Motorcycle/Ship/Boat/M   dc couplingChina OEM Shenzhen Mass Production CNC Machined Custom Manufacturing Polishing Stainless Steel Alloy Machine Shaft Coupling for Automotive/Aumobile/Motorcycle/Ship/Boat/M   dc coupling
editor by CX 2023-05-06

China Factory CNC Machining Drive Shaft Slip Coupling Aluminum High Speed Type Flexible Shaft Coupling coupling pipe

Item Description

China Manufacturing unit CNC Machining Generate Shaft Slip Coupling Aluminum Substantial Velocity Type Versatile Shaft Coupling

Coupling refers to a device that connects 2 shafts or shafts and rotating elements, rotates jointly for the duration of the transmission of movement and power, and does not disengage below standard problems. Sometimes it is also utilised
as a security system to avoid the connected elements from bearing abnormal load, which plays the function of overload security.

Couplings can be divided into rigid couplings and adaptable couplings. Rigid couplings do not have buffering residence and the capacity to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. Nonetheless, this kind of couplings are straightforward in structure, reduced in production value, handy in assembly and disassembly, and servicing, which can ensure that the 2 axes are relatively neutral, have huge transmission torque, and are commonly used. Commonly used are flange coupling, sleeve coupling and jacket coupling.

Versatile coupling can also be divided into flexible coupling with no elastic element and flexible coupling with elastic aspect. The previous sort only has the capability to compensate the relative displacement of 2 axes, but are not able to cushion and reduce vibration. Widespread varieties incorporate slider coupling, gear coupling, common coupling and chain coupling The latter variety consists of elastic elements. In addition to the capability to compensate the relative displacement
of 2 axes, it also has the features of buffering and vibration reduction. 

Our top primarily such as universal couplings, drum equipment couplings, elastic couplings and so forth.
Principal generation equipments:
Massive lathe, area grinder, milling equipment, spline milling equipment, horizontal broaching machine, gear hobbing equipment, shaper, slotting device, bench drilling machine, radial drilling machine, unexciting machine, band sawing equipment, horizontal lathe, end milling equipment, crankshaft grinder, CNC milling device, and so forth.

Coupling efficiency
one) Mobility. The movability of the coupling refers to the capacity to compensate the relative displacement of 2 rotating factors. Aspects this sort of as manufacturing and installation mistakes among linked factors, temperature adjustments in the course of procedure and deformation below load all set CZPT needs for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement amongst rotating components.
(2) Buffering. For the situations exactly where the load is usually commenced or the working load modifications, the coupling shall be equipped with elastic components that play the role of cushioning and vibration reduction to defend the key mover and the functioning device from small or no hurt.
(3) Risk-free, reputable, with adequate power and provider life.
(4) Easy construction, straightforward to assemble, disassemble and maintain.

Inspection gear:
Dynamic harmony tester, higher-pace smart carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector and so on.
  
It is commonly used in metallurgical metal rolling, wind energy, hydropower, mining, engineering machinery, petrochemical, lifting, paper generating, rubber, rail transit, shipbuilding and maritime engineering and other industries.

How to pick the appropriate coupling variety
The pursuing things ought to be regarded when selecting the coupling kind.
1. The dimensions and mother nature of the essential transmission torque, the needs for buffering and damping capabilities, and whether resonance could arise.
2. The relative displacement of the axes of the 2 shafts is brought on by production and assembly problems, shaft load and thermal expansion deformation, and relative movement in between parts.
three. Permissible all round proportions and set up approaches, and needed working room for assembly, adjustment and upkeep. For large couplings, they ought to be ready to be disassembled with no axial movement of the shaft.
In addition, the operating environment, provider lifestyle, lubrication, sealing, economic climate and other circumstances should also be considered, and a appropriate coupling variety must be selected by referring to the traits of a variety of couplings.
If you cannot decide the variety, you can get in touch with our professional engineer.
               Q: Why choose Shengao product?
               A: We have our own manufacturing unit, therefore, we can surely promise the quality of product and provide 
                   you competitive cost.

               Q: Do you provide OEM Service?
               A: Yes, we provide OEM Service.

               Q: Do you provide customized machining parts?
               A: Yes. Customers give us drawings and specifications, and we will produce appropriately.

               Q: What is your payment term?
               A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.

               If there’s anything we can help, please feel free to contact with us.

 

After-sales Service: as Specification
Warranty: 6 Months
Condition: New
Certification: CE
Standard: DIN, ASTM, GB
Customized: Customized
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request